If you have been using a pneumatic system in your facility, you might be aware of the fact that these systems make a lot of noise, especially while venting out the air. Therefore, adding a pneumatic air muffler to your existing system will help you reduce the effect of excessive noise.

As you know, mufflers are made up of sound-absorbing materials that work towards reducing the amplitude of the noise that passes through them.

In this blog, you will be getting more clarity on how the pneumatic mufflers work towards minimising the noise of exiting air from the system and the diverse applications associated with it.

A] Understanding Pneumatic Mufflers

When you are running an industrial facility and are using pneumatic systems, you need to know the significance of mufflers in the setup. The pneumatic mufflers can be accounted as efficient components meant specifically for reducing the noise effects.

Reduction of noise in the pneumatic system will be ideally helpful for maintaining a healthy working environment as well as prevent the local ecosystem from being hampered. Some of the important components of the pneumatic muffler are as follows:

• Flow proportional valve
• Throttle check valve
• Cushion valve
• Speed control valve
• Quick exhaust valve

B] Inner Working Of Pneumatic Muffler

The purpose of pneumatic mufflers is to vent out the pressurised air quietly. In pneumatic systems, these mufflers are installed over the cylinders, fittings, manifolds, or air valves. When you don’t have the muffler installed in your system, the air that gets exhausted from the equipment will be loud and detrimental to the environment.

The air exhaust muffler silencers placed directly near the exhaust port of a pneumatic system will work towards diffusing the pressurised air using their porous material. Due to this, the surface area increases, and the turbulence, velocity, and noise level deteriorate. You can expect the pneumatic mufflers to drop the noise level down by around 15 to 35 dB. Thus, it is how mufflers work!

C] Applications Of Pneumatic Mufflers

When you are in search of the best porous plastic products manufacturer in India for your pneumatic mufflers, be assured you are clear of your applications. If you are new to the use of such systems, some of the applications associated with the use of pneumatic mufflers include:

• Manufacturing

All the manufacturing plants and their product lines that use pneumatic systems for transporting raw materials from one point to another will also be venting out noisy pressurised air. Therefore, it becomes essential to use mufflers as a priority in the manufacturing sector!

• Industrial

No direct references, as almost all applications are industrial.

• Manufacturing

In the automotive sector, robots are used as an efficient workforce in production lines. These bots rely on the use of compressed air to perform their respective tasks, such as gripping or moving arms. Therefore, the use of pneumatic mufflers is quite essential in this sector to ensure the air being exhausted by the robots is done silently.

D] Benefits Of Pneumatic Mufflers

Some of the benefits of mufflers for you to understand their efficacies in the pneumatic system are:

• Noise Reduction

As you know, the noise that is created by the pneumatic equipment might be too bothersome for the workers around the site. Therefore, mufflers are necessary to control unwanted noise pollution and make the site suitable for people to work efficiently without losing out on their productivity.

• Enhanced System Performance

The pneumatic mufflers can enhance the overall performance of the system. These components provide you with an effective way of controlling the airflow rate of the exhaust, along with its characteristics. Not only that but these mufflers can also be modified to utilise and regulate the variations in system pressure.

• Improved System Protection

When the compressed air gets vented out at an exceptionally high pressure, it might adversely impact the surrounding environment and even the machinery. Therefore, mufflers being used for speed and volume regulation of the existing air will help protect the downstream system components, such as cylinders or valves.

• Environmental Benefits

Environmental benefits are assured with the use of mufflers in your pneumatic equipment. When there is any noise that’s above the permissible limits, it might adversely disturb the local ecosystems. With the mufflers, a quieter environment can be attained, which will be essential for preserving plants or wildlife.

E] Considerations for Selecting Pneumatic Mufflers

Some of the considerations associated with choosing the right component from the best porous plastic muffler manufacturer in India are:

• Noise Levels

Do check on the noise intensity that the system produces, as it will help you determine the level of reduction you want to attain. Certain industrial processes make more noise than usual. Therefore, consider this factor when buying mufflers.

• Exhaust Gas Flow Rate

The flow rate of the air silencer or muffler will also impact the overall performance and efficiency of the pneumatic system. Therefore, look for a product that can handle the specific air flow rates of your system.

• Space Requirements

Among the most crucial considerations is the space necessary to fit the mufflers. You must check your system to determine the available space for installing the mufflers. Depending on the space available, choose the mufflers of the appropriate size.

• Environmental Conditions

The area where you will be using the pneumatic muffler is also important to consider. Suppose you are using the muffler in a humid or corrosive environment. In that case, the muffler will deteriorate over time, leading you to make quick replacements. While choosing a muffler, make sure you check for its compatibility with the chemical as well as physical properties of the environment.

• Contamination And Desired Air Quality

If the air being exhausted has some contaminant traces that might be harmful to workers or the environment, you must seek to use a muffler backed with a proper filtration system. With this filter element, the contaminated substances will be vented out from the system.

Conclusion

This is what explains the overall science behind the advantages of using mufflers in pneumatic systems. Irrespective of what application your pneumatic systems serve, noise is an unavoidable emission it does. Therefore, using a muffler is paramount for such setups.

If you are looking for the best quality air mufflers for your industrial setup, Sansuk Industries can be your one-stop hub. Contact us today and place your order for the best quality air mufflers.